✉ info@aerotechnosys.in  ·  ☎ +91 80070 46672
What We Deliver

Our Services

Six specialized manufacturing engineering services — modular or end-to-end — built around aerospace precision and compliance.

Service 01

Transforming 2D to 3D Modeling

We specialize in precise 2D-to-3D modeling across aerospace and tooling industries — converting legacy drawings, sketch layouts and supplier PDFs into fully constrained, parametric 3D models ready for simulation, tooling and machining.

  • 2D drawing interpretation & GD&T-aware modeling
  • Parametric part & assembly creation (CATIA, NX, SOLIDWORKS)
  • Reverse engineering from scanned / measured data
  • Model-Based Definition (MBD) & PMI annotation
  • Design rationalization & clash/interference checks
Request Modeling Support
2D DRAWING 3D MODEL
PROCESS ROUTE OP-10 RAW OP-20 ROUGH OP-30 FINISH OP-40 CMM DONE ✓ Cycle-time target: 42 min/part · First-pass yield: 99%
Service 02

Process Designing

In modern manufacturing, precision and efficiency are paramount. We create manufacturing process plans that balance quality requirements with machine capability — so your parts come off the machine right the first time.

  • Operation sequencing & routing sheet development
  • Machine & tool selection with capability matching
  • Cycle-time study and lean rationalization
  • Setup sheets, tool lists & zero-point strategies
  • Process FMEA input & control plan linkage
Discuss Your Process
Service 03

Fixture Designing

We excel in precision fixture design for CNC machining — inspection and assembly fixtures engineered for rigidity, accessibility and fast changeover, including automation-ready modular systems.

  • 3- & 5-axis CNC machining fixtures
  • CMM & inspection fixture design with datum control
  • Welding & assembly fixtures
  • Modular fixturing systems for high-mix production
  • Quick-change, zero-point & tombstone solutions
Get Fixture Design
5-AXIS MACHINING FIXTURE · ZERO-POINT MOUNT
O1001 (WING RIB) G90 G54 G17 S4500 M03 G43 H01 Z50. G01 X-42. Y18. Z-6. F800 G02 X10. Y-8. R24. F1200 G91 G28 Z0. M30 SIMULATION: COLLISION-FREE VERICUT VERIFIED
Service 04

NC Programming

We offer tailored CNC programming and post-processor solutions that enhance machine performance and optimize production — from 3-axis roughing to complex 5-axis simultaneous machining, always validated by virtual simulation.

  • 3-, 4- and 5-axis milling programs
  • Custom post processor development & tuning
  • VERICUT / CIMCO simulation & prove-out support
  • Tool library creation & tool life management
  • On-machine provenance support & program revision control
Start NC Programming
Service 05

Estimation Activity

We are architects of precision when it comes to estimation activities. Accurate machine-hour and cost estimates give your sales and planning teams a defensible, data-backed edge at RFQ — and protect margin on the shop floor.

  • Machine-hour & cycle-time estimation at RFQ stage
  • DFMA (Design for Manufacture & Assembly) reviews
  • Make-vs-buy analysis and risk-flagging
  • Standard-time libraries per machine class
  • Estimation decks for customer presentations
Request an Estimate
RFQ ESTIMATE · PART FAMILY A-220 Material₹ 18,400 Machining (4.2 hrs)₹ 31,500 Fixture amortization₹ 4,200 Inspection / CMM₹ 6,800 TOTAL ₹ 60,900 MARGIN SAFE: 22%
APQP PACKAGE ✔ PFMEA ✔ Control Plan ✔ PPAP Level 3 ✔ MSA / Gage R&R ✔ Process Flow ✔ IMDS / Material Certs
Service 06

APQP Documents

We provide comprehensive Advanced Product Quality Planning documentation solutions for the aerospace manufacturing industry — audit-ready packages that satisfy primes, OEMs and certification bodies.

  • Process Flow Diagrams & PFMEA
  • Control Plans (Prototype, Pre-launch, Production)
  • PPAP submissions (Level 1–5)
  • MSA / Gage R&R studies
  • APQP timeline management & gate reviews
Get APQP Support
Engagement Models

How We Work With You

Project-Based

Fixed-scope deliverables with defined milestones — ideal for model conversions, estimation packages or one-time NC programs.

Dedicated Capacity

A named engineering pod reserved for your programs, working your shifts and tools — like offshore capacity you control.

Full Lifecycle

End-to-end ownership from RFQ estimation through process plans, fixtures, NC programs and APQP sign-off.

Not Sure Which Service You Need?

Share your part prints or program scope — our engineers will recommend the right engagement model within 48 hours.

Talk to an Engineer